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Why is the corrosion resistance of PE water pipe better than that of traditional metal pipes?

Publish Time: 2025-07-01
In modern water supply systems, choosing the right pipe material is essential to ensure the long-term stability of the system and the safety of water quality. Although metal pipes such as steel pipes and cast iron pipes were widely used in the past, they are susceptible to corrosion, which not only affects the service life of the pipes, but may also cause water pollution. In recent years, polyethylene (PE) water pipes have gradually become the preferred material for water supply systems due to their excellent corrosion resistance.

1. Chemical stability of PE materials

The main component of PE water pipe is high-density polyethylene (HDPE), a thermoplastic formed by the polymerization of ethylene monomers. Unlike metal materials, PE materials have extremely high chemical stability, which means that it does not react with most common chemicals, thereby avoiding corrosion caused by chemical reactions.

Specifically, PE materials have good resistance to chemicals such as acids, alkalis, and salts. Whether it is trace minerals in tap water or strong acids and alkalis in industrial wastewater, PE water pipes can maintain their structural integrity and functional stability. In contrast, metal pipes are prone to oxidation reactions when exposed to these chemicals, generating rust products, which not only weakens the strength of the pipes, but may also release harmful substances into the water, affecting water quality safety.

For example, in coastal areas or near chemical plants, the soil and water sources contain higher concentrations of chloride ions and sulfate ions, which accelerate the corrosion process of metal pipes. However, due to its non-metallic properties, PE water pipe is completely unaffected by these ions and can operate stably for a long time without frequent replacement or maintenance.

2. No risk of electrochemical corrosion

In addition to chemical corrosion, metal pipes face another serious problem-electrochemical corrosion. When two different metals come into contact and are exposed to an electrolyte environment, an electrochemical reaction occurs, causing the more active metal to lose electrons and form an anode dissolution, the so-called "galvanic corrosion". This phenomenon is particularly common in water supply systems because pipes usually need to be connected to other metal accessories (such as valves, joints, etc.).

However, as a non-conductive material, PE water pipe does not have the risk of electrochemical corrosion. Even in a humid environment, it does not generate current like metals, so it does not trigger any form of electrochemical reaction. This feature makes PE water pipe particularly suitable for underground burial or contact with seawater, such as water supply networks in coastal cities or fresh water delivery systems in marine engineering.

In addition, PE water pipe does not require additional anti-corrosion treatment, such as coating or cathodic protection, which further simplifies the installation and maintenance process and reduces operating costs.

3. Strong resistance to microbial erosion

In addition to physical and chemical corrosion, water supply systems are also facing the threat of microbial erosion. Certain bacteria and algae can form biofilms on metal surfaces and produce acidic substances through metabolic activities, further aggravating the corrosion rate of pipes. This situation is particularly serious in warm and humid environments.

The surface of PE water pipe is smooth and not easy to attach biofilms, reducing the possibility of microbial growth. At the same time, PE material itself does not have nutrients that can be used by microorganisms, so it is difficult to become a hotbed for microbial growth. Experimental studies have shown that compared with metal pipes, PE water pipes show stronger resistance to microbial erosion under the same conditions, effectively preventing secondary pollution caused by microbial activities.

4. Wear and impact resistance

In addition to excellent corrosion resistance, PE water pipe also has excellent wear resistance and impact resistance. In actual applications, water supply pipes may be subject to various mechanical stresses from the external environment, such as soil pressure, vehicle rolling, and collisions that may be encountered during construction.

PE materials have high toughness and elastic modulus, which can effectively absorb and disperse the energy applied by the outside world to avoid pipe rupture or deformation. Especially in cold areas, PE water pipe has low low-temperature brittleness, and can maintain good flexibility even at temperatures of dozens of degrees below zero, and is not prone to brittle cracking. This feature makes it very suitable for water supply network construction in northern regions.

In contrast, although metal pipes have higher hardness, they tend to become brittle in low-temperature environments and are easily damaged once they are impacted. Moreover, the inner wall of the metal pipe will wear to varying degrees over time, especially when flushed by high-speed water flow. This wear will cause the pipe wall thickness to thin, thereby increasing the risk of leakage and bursting.

5. Environmental protection and sustainable development

With the improvement of global environmental awareness, more and more companies and government agencies have begun to pay attention to the sustainability of building materials. As a recyclable plastic product, PE water pipe consumes less energy and has relatively low carbon emissions during the production process. Abandoned PE pipes can be reprocessed into other plastic products, realizing the effective recycling of resources.

In addition, PE water pipe produces almost no harmful substances throughout its life cycle. It neither releases heavy metal ions like metal pipes nor volatile organic compounds (VOCs) like some composite pipes. This is of great significance to ensure the safety of drinking water and environmental protection.

In summary, PE water pipe has obvious advantages in the water supply system with its excellent corrosion resistance, no electrochemical corrosion risk, strong anti-microbial erosion ability, and excellent wear resistance and impact resistance. It can not only effectively extend the service life of the pipe and reduce maintenance costs, but also ensure the safety and purity of water quality. At the same time, the environmental protection characteristics and sustainable development potential of PE water pipe also provide a greener choice for future urban construction.
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